Showing posts with label mold making. Show all posts
Showing posts with label mold making. Show all posts

Tuesday, December 8, 2015

Sugar Skulls........ Making the plate

The design has moved from the brain to the hand.  The preparations have been made and now it's time to make the photopolymer plate.  Next to making rings, this process for making the mold is one of my favorite things to do,.

Photopolymer is a process taken from the printmaking world.  I use to do t-shirts using the photopolymer emulsion on a silk screen.  Instead of squeegeeing ink through a screen to create the finished design, it is used to create a reusable mold.  In both instances it is used to make multiples.

Photopolymer plates can be plastic or metal.  Both are covered with the light sensitive emulsion and both require the same finishing steps.  The plates can be different thicknesses from ones that create a shallow to a  very deep design,  Plastic plates will warp and harden over time.  Metal ones will last longer. Both should be oiled and kept in a cool place after use.

Okay, I've gabbed enough.  Here's the process.

Working in a room with very low lighting, place the transparency that contains the desired design on the emulsion side of the plate.  (The print should be as dark as possible.  Sometimes I tape two prints together.)  Create a sandwich by layering a hard piece of backing,  a spongy material, the plate with the design on it (if it contains lettering they must read backwards), and a piece of glass.  This sandwich is held together by clips which compress everything for the best contact of the plate and design.

The next step uses a UV light (but you can also go outside and dance around in the sun...... if you have some.)   I use the light.  Place the sandwich (glass side up) in the UV light (be sure not to look in when the light is on.)  Time for one minute.  Take the sandwich apart and head to the sink to brush the plate with a soft bristle brush. Scrub until the softened emulsion is brushed off.  (Brush gently or the design could be lost.)  The areas covered with the black design were protected from the light and will wash out.  The areas where the light was able to get through will harden and remain.  After brushing, rinse the piece to remove stickiness.  Pat dry and place back under the UV light to finish curing.

The plate is now ready to be used with the clay.





Sunday, March 2, 2014

Number Four

Once again I picked up a flattened beer cap.  Not sure what brand it is.  But it's been added to my collection.  What will it become?  Time will tell.



This one had a crack in the center which will add interest.  Often I've been cutting the centers out to save clay, but don't think that will happen to this one.

The yellow piece is the mold I've made from the new bottle cap.  A two part silicone mold making material is used.  Equal parts of the material are mixed together to activate the firming process.  The piece is then pushed into the mix before it cures.  After curing, the piece is removed and the mold is ready to take the clay.  One of the nice things about the silicone mold is that is does not require a release agent.  Molds are a good way to make multiples which can still be manipulated to make each one a unique piece.

I think I'll offer a mold making class this spring.  Does that sound like a good idea?  Everyone can bring in items to make molds that will be used to make their metal clay designs.

Friday, September 27, 2013

Bottoms Up.

In a much earlier post I mentioned that the drugstore is near the beer distributor.   And that I found a couple of flattened beer bottle caps in the parking lot.   One is a Bud Light cap, the other is a Busch cap.  (I think I've already share the earrings I made from the caps....... but I'm going to share them again.)

Two part silicone mold is an amazing material.  One part is usually white and the other is a color.  Both parts come in their own containers and don't do anything until they are mixed.  Equal parts of each compound are mixed into a ball.  Then the item to be molded is pushed into the ball and left to firm up; which usually only takes a few minutes.  When the mold sets up, the item is removed and voila...... a mold of the piece.

When the mold is ready, it doesn't need to be oiled as the clay will not stick to it.  The clay can be taken out while wet and used, as it was for this ring.  This way it can be shaped around a piece.  Or it can be left to dry in the mold before it is removed.



The beer caps molds .........


The finished silver pieces.....



"Bud Light"


"Busch"